Work Resumes on the HJ-75

August 12 2010 by Darrin.

Summer’s been pretty hectic here. In May, our 20-year Mexican ranch hand finally left us and our “bunk house” modular home - after getting a job with the local billionaire.  On his way out, the vaquero walked off with some family heirloom furniture, most light bulbs, and an unpaid balance of heat and rent from the year he lived in the house and worked for someone else.

Mom decided to clean and redecorate the modular home in June and early July, before she was inundated with guests in late July.  Anna and I had friends coming from Germany about the same time as Mom’s family was to arrive, and Anna’s dad, Frits, visited last week from Holland too.  We did get to make a couple little trips here and there with Frits - most notably to Devil’s Tower and Mount Rushmore…

We made the trip just a few days before the huge Sturgis Bike Week in South Dakota, so as you can imagine, most traffic was on two wheels. Here’s a photo from Deadwood on Aug 5th…

 Back at home, I got a few hours per day of welding in on my new fuel tank for the old Land Cruiser.  It’s taken forever to get it done, and I’ve been procrastinating for a couple reasons…  1) I wasn’t sure how I was going to fill this tank at fuel pumps, and 2) I’m not an accomplished TIG welder.  I’ve had this machine for over a decade now, and only used it to build about 60 Unimog engine block heaters back in 1999 or so.  That’s a decade of dust…

 Good, clean TIG welding takes talent and skill - neither of which I possess.  I learned the basics of stick welding in junior high some 28 years ago, and have been welding with MIG for most of my years fabricating in Wyoming.  I set a goal to TIG this tank together, and that’s exactly what I did.  By the end, things were looking okay.  The real test will be if these joints hold #2 fuel oil without leaking…

Before I could locate the tank in its final position in between the rear frame rails, I had to solve the fuel fill problem.  My friend Paul in MD cut a fuel hatch and fill pipe from a car in his tow yard, but it turned out to be for the wrong side of the vehicle and a big pain in the butt to reverse.  I went to our local wrecking yard and found this donor - a 1983 Suburban…

A couple cordless tools and 30 minutes is all it took to get what I needed (plus a trip to NAPA for a new locking fuel cap)…

Back at the shop, I check the location for the new “Aux Tank Fill”, added a 2″ fuel filler pipe, and then located the tank at a good spot in the frame…

  All that’s left now is a tank vent, and the mounting brackets.

(Thanks to Mom for snapping a few pix at the junkyard, while watching for rattlesnakes - and sparks, that might light up the grass.  Thanks to OK-Wrecking owner Dave for charging me $0 for the old Chevy parts.)

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